Woodhaven 4555: Box Joint Jig User Manual Page 1

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Parts List
Please identify and verify that you have all of the hardware
prior to assembly. Parts listed in this box are not shown in
the hardware drawings. Refer to photos in the instructions:
Part Description Quantity
4555A 24” Ultra Track . . . . . . . . . . . . . . . . . . . . 1
4555F MDF Sub-Fence, 2 pc. set . . . . . . . . . . . 1
4555S Aluminum Stops, 2 pc. set . . . . . . . . . . 1
4555
Box Joint Jig
Owners Manual
Please Read Carefully!
Part# Description Qty.
5760B Oval Nut 4
Part# Description Qty.
WS001 1/2” Washer 2
Part# Description Qty.
WS002 5/8Washer 2
Part# Description Qty.
HB040 1-1/4” Bolt 2
Part# Description Qty.
5770B 1/2Screw 1
Part# Description Qty.
MP375 3/8” Screw 1
Part# Description Qty.
5540 Knob 2
Part# Description Qty.
NUT007 Nut 2
Part# Description Qty.
MF015 1Screw 4
BEFORE BEGINNING
Identify and verify that you have all the parts
listed. Read the instructions at least once, familiarizing
yourself with the parts before beginning. You’ll
need a #3 Phillips screwdriver for assembly.
The most common router bits for box joints are
1/4”, 3/8” and 1/2” in diameter. 1/2” shank spiral
bits are excellent when cutting solid woods.
Dado blades work best for cuts over 1/2” wide
or cuts that are deeper than the width of the blade,
for example 1/4” wide x 3/4” deep box joints.
The maximum capacity of this jig is 13/16” wide
by 1-5/8”deep and the minimum depth is 1/4”.
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Summary of Contents

Page 1 - Owners Manual

Parts ListPlease identify and verify that you have all of the hardware prior to assembly. Parts listed in this box are not shown in the hardware drawi

Page 2 - SUB-FENCE ASSEMBLY:

STOP ASSEMBLY: The 4555S Stop is assembled with two aluminum angle components and hardware: Stationary Stop - angle with a slot and a hole, and an Ad

Page 3 - JIG OPERATION:

MITER GAUGE MOUNT:To mount the Box Joint Jig Ultra Track Fence to your Woodhaven miter gauge, use the hardware (bolts, washers & knobs) that came

Page 4 - Workpieces

3To make the mating cuts on the second workpiece, you need to offset the first cut on the second workpiece by the width of the joint (which is the sam

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